Your Professional Toy Pulp Molded Packaging Manufacturer & Supplier

 

Dongguan KBD Pack Pulp Mould Products Co., Ltd. was established in 2000 and is a one-stop provider of customized eco-friendly packaging solutions. We specialize in pulp-molded biodegradable packaging and also integrate sustainable materials such as recyclable paperboard, corrugated cartons, and molded fiber to deliver comprehensive, innovative, and eco-conscious packaging for global clients. Its products are widely utilized across diverse sectors—including electronics, cosmetics, fast-moving consumer goods (FMCG), and industrial manufacturing—serving markets worldwide.

 

 
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    Wet-Pressed Bear-Shaped Composite Paper Tray features three-dimensional shape through wet-pressing forming, odorless environmental protection material, anti-fall and shock-proof for protection. It
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    Eco-Friendly Dry-Pressed Pulp Composite Egg-Shaped Tray for Easter Egg Packaging is formed by yellow pulp dry-pressed composite process. The exclusive arc of the egg shape fits tightly. Made of
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    Eco-Friendly Dry-Pressed Pulp Molded White Tray for Mask Packaging is crafted by high-precision dry-pressed integrated molding process. With a pure and simple white texture, it is universally
 
Why Choose Us

One-Stop Customization Service

From product design, mold development, and prototyping to mass production and quality inspection, the entire process is executed in-house, ensuring efficient delivery and consistently high product quality.

 

Sustainable & Eco-Friendly Material Solutions

By utilizing 100% biodegradable molded fiber materials—combined with other eco-friendly options such as recyclable cardboard and corrugated paper—we provide our clients with low-carbon, environmentally conscious, and customized packaging solutions.

Professional Certifications

We have obtained management system certifications including ISO 9001, ISO 14001, and ISO 45001. Additionally, we provide CE-compliant documentation and SGS compliance test reports, ensuring our products meet international standards for quality and environmental protection.

Global Manufacturing Capabilities

With seven major production bases located across China and the Philippines, we are equipped with over 300 molding and hot-pressing units, 30+ CNC machine tools, 3D rapid prototyping systems, and 6 kilometers of automated production lines, enabling us to deliver stable, large-scale production outputs.

 

Specification

Parameter Item

Specification Details

Material

Food-Grade Composite Pulp + Plant Fiber

Production Process

Wet-Pressed Integrated Forming + Custom Special-Shaped Mold

Appearance Design

Bear-Shaped (Three-Dimensional and Full), Customizable Color Matching

Buffering Performance

No Damage in 1.5m Drop Test

Environmental Level

Biodegradable, Complying with EU Environmental Standards

Applicable Products

Maternal and Infant Products (Pacifiers, Small Feeding Bottles, etc.), Children's Toys (Building Blocks, Dolls, etc.), Creative Gifts (Mini Ornaments, etc.) (Customizable)

Customization Range

Color Matching, Slot Size, Internal Partition, Paper Tray Thickness

Certification Standard

FDA, EU EN 71 Toy Safety Standard, SGS

Minimum Order Quantity

1500 pieces

Customization Cycle

10-12 Working Days (Including Mold Adjustment Time)

 

Wet-Pressed Bear-Shaped Composite Paper Tray

 

Toy Pulp Molded Packaging Advantages

Eco-friendly Package: Our molded pulp packaging are eco-friendly, compostable, 100% recyclable and biodegradable.


Renewable Material: All the raw materials are natural fiber-based renewable resources.


Customized Color: The most common color is white, black and natural brown, but it's customizable in any color as per request.


Advanced Technology: Can be made by different techniques to achieve different surface effects and price targets.


Protection: Create cushions and protects.


Save Storage Space: Ecomozing sotrage and transport space.


Easy Unpack: Unpacking is grealy simplified, requiring only one step to remove the product.

 

Material Composition of Toy Pulp Molded Packaging

Sugarcane Bagasse

A fibrous pulp material that remains after crushing sugarcane and extracting all liquids.

 

Recycled Cardboard

Recycled cardboard is collected and blended with water to create a reusable fibrous pulp.

 

Recycled Paper

Recycled paper is collected and blended with water to create a reusable fibrous pulp.

 

 

Production Process of Toy Pulp Molded Packaging

 

 

Mold Design

By utilizing precision molds, we can create custom shapes and sizes that meet specific product needs, all while maintaining the eco-friendly benefits of molded pulp.

 

Raw Material Preparation

Natural fibers (e.g., sugarcane bagasse, bamboo pulp) are screened and cleaned.

 

Pulping

Fibers are mixed with water and processed into slurry via mechanical/chemical methods.

 

Forming

Slurry is injected into custom molds, shaped using vacuum adsorption or pressure forming.

 

Drying

Products are dried via heat pressing or natural dehydration for enhanced durability.

 

Post-Processing

Surface treatments like trimming, calendering, printing, or coating are applied.

 

Customization Services

 

To better meet the diverse packaging requirements of different industries, we provide customized moulded pulp packaging solutions based on product dimensions, structural design, cushioning performance, mold shaping, material options, surface treatment, and branding requirements. We offer complete OEM and ODM services. For more information or technical support, please feel free to contact us.

 

Packaging and Shipping

Packaging

50 units/set (moisture-proof bag packaging), outer layer: 5-layer reinforced corrugated box

Transportation methods

Suitable for sea, air, rail, and truck transportation depending on delivery requirements.

 

Cooperative Brand

KBD serves clients across China, Southeast Asia, and major global markets. We are proud to support brand partners from diverse sectors-including consumer electronics, cosmetics, luxury goods, FMCG, and industrial products-such as Sony, Apple, Chanel, La Mer, GoPro, Dyson, Huawei, Xiaomi, Estée Lauder, and more.

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Our Certificate
 
 

 

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FAQ

 

Q: Why do toy manufacturers use molded pulp packaging?

A: Because it provides good cushioning and keeps toys stable inside cartons. It also reduces plastic use, which helps brands meet sustainability goals and respond to eco-conscious customers.

Q: What materials are used in toy pulp packaging?

A: Most are made from recycled paper, cardboard waste, or natural plant fibers like bamboo or bagasse. Water is added to form a pulp, which is then molded into specific shapes and dried.

Q: Can molded pulp packaging be customized for different toys?

A: Yes, it is highly customizable. The mold can be designed to fit different toy shapes, such as dolls, building blocks, or electronic toy components, ensuring a tight and protective fit.

We are one of the most experienced toy pulp molded packaging manufacturers and suppliers in China, specialized in providing high quality products and service. Please feel free to buy bulk customized toy pulp molded packaging from our factory. For quotation and free sample, contact us now.

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