China Customized Moulded Pulp Manufacturers Suppliers Factory - Moulded Pulp Free Sample

Your Professional Moulded Pulp Manufacturer & Supplier

Dongguan KBD Pack Pulp Mould Products Co., Ltd. was established in 2000 and is a one-stop provider of customized eco-friendly packaging solutions. We specialize in pulp-molded biodegradable packaging and also integrate sustainable materials such as recyclable paperboard, corrugated cartons, and molded fiber to deliver comprehensive, innovative, and eco-conscious packaging for global clients. Its products are widely utilized across diverse sectors—including electronics, cosmetics, fast-moving consumer goods (FMCG), and industrial manufacturing—serving markets worldwide.

Molded Pulp Packaging Component
Material: Bagasse / Wood PulpColor: Custom Dark Blue (Color Changeable)Process: Wet and Hot Press MoldingCharacteristics: Impact-resistant cushioning, eco-friendly biodegradable, protective molded
Molded Pulp Inserts
Material: Sugarcane pulp/bamboo pulp blended fiberThickness: 0.8mm - 1mm (designed based on load-bearing and cushioning requirements)Density: 0.45 - 0.70 g/cm³ (adjustable to balance strength and
Moulded Paper Pulp Packaging
Material Composition: Solid wood pulp + Sugarcane bagasse pulpColor: Natural whiteProcessing Type: High-temperature molded monolithic constructionStandard Dimensions: Length 200 × Width 150 ×
Moulded Fibre Packaging
Material: Recycled pulp (optional)Thickness: 1.5mm - 2mm (customizable)Basis weight: 300gsm - 800gsmLoad capacity: Up to 36kg per piece (depending on structural design)Color: Natural pulp hue (light
Molded Pulp Box
Loading Method: Select boxes based on product dimensions. Fragile items must be fully secured in positioning grooves. For heavy items (≤5kg), choose cushioning structures to enhance stability.Storage
Molded Pulp Tray
Material Composition: High-density sugarcane bagasse (70%) + virgin wood pulp (30%) composite pulp, high-temperature 130°C molded into a single pieceColor: Natural white (Custom colors

Why Choose Us

One-Stop Customization Service

From product design, mold development, and prototyping to mass production and quality inspection, the entire process is executed in-house, ensuring efficient delivery and consistently high product quality.

Sustainable & Eco-Friendly Material Solutions

By utilizing 100% biodegradable molded fiber materials—combined with other eco-friendly options such as recyclable cardboard and corrugated paper—we provide our clients with low-carbon, environmentally conscious, and customized packaging solutions.

Professional Certifications

We have obtained management system certifications including ISO 9001, ISO 14001, and ISO 45001. Additionally, we provide CE-compliant documentation and SGS compliance test reports, ensuring our products meet international standards for quality and environmental protection.

Global Manufacturing Capabilities

With seven major production bases located across China and the Philippines, we are equipped with over 300 molding and hot-pressing units, 30+ CNC machine tools, 3D rapid prototyping systems, and 6 kilometers of automated production lines, enabling us to deliver stable, large-scale production outputs.

Specification

Material	Sugarcane pulp/bamboo pulp blended fiber
Thickness	0.8mm - 1mm (designed based on load-bearing and cushioning requirements)
Density	0.45 - 0.70 g/cm³ (adjustable to balance strength and cushioning)
Load Capacity	Insert structures can support products weighing over 15kg
Color	Natural fiber hues (light gray/light yellow), supports eco-friendly dyeing
Surface	Available with smooth calendering, fine texture, or logo embossing

Advantages of Moulded Pulp

Sustainability

Molded pulp is biodegradable and compostable, breaking down naturally without leaving harmful residues. By choosing this material, businesses can significantly reduce their environmental impact.

Durability and Protection

Despite its lightweight nature, molded pulp provides excellent cushioning and protection. It's ideal for shipping a wide range of products, from electronics to fragile items like eggs or fruits in molded pulp trays.

Versatility

The adaptability of paper pulp molding allows for the creation of custom packaging solutions across industries. Whether for food packaging, such as containers made from bagasse and molded fiber, or protective packaging for consumer goods, molded pulp is incredibly versatile.

Types of Molded Pulp

Thick Walled

Manufactured with a single mold. The wall thickness ranges from 3/16 to 3/8 inches.

Transfer Molded

Manufactured with one forming and one transfer mold. The wall thickness ranges from 1/8 to 3/16 inches.

Thermoformed (Thin-Walled)

Manufactured using multiple heated molds. The wall thickness ranges from 3/32 to 5/32 inches.

Processed

Manufactured with a secondary or special treatment process.

Critical Raw Materials in Moulded Pulp

Bagasse (Sugarcane) Pulp
Bagasse pulp is the fibrous residue remaining after the sugarcane stalks are crushed to extract their juice. It is widely used as a pulp molding material because it is low-cost and beneficial to the environment.

Bamboo Pulp
Fast Growing & Renewable Resource Bamboo pulp is derived from the bamboo plant, which grows very fast and is a renewable resource. Its solid and robust fibres are preferred in luxury garments for their strength and longevity—at the expense, of course, but only on occasional wear might you be justified against cosmetic sacrifice!

Wheat Straw Pulp
Wheat Straw Pulp is sourced from the stalks of harvested wheat using an agricultural by-product.

Reed Pulp
Reed pulp is processed from a reed plant. The quality of this raw material is relatively worse than that of other pulp, and it is used mainly in low-end products.

Palm Pulp
Palm fruit and leaves are the primary materials for extracting palm pulp. Due to its high oil content and complex processing, palm pulp is rare in pulp molding.

Wood Pulp
Soft to vital wood pulp is a flexible material that can be used in premium quality industrial applications.

Recycled Paper Materials
Recycled paper is the principal raw material for pulp molding, primarily carton pulp (used to make egg trays), newspaper pulp scrap, and A4 pulp.

Moulded Pulp Manufacturing Process

Moulded pulp is made by blending water with recycled paper or natural fibres. Together, these substances form a slurry which can be easily formed with custom tools that bind the fibres together into the desired shape. The next stage is pressing and drying.

Dry press involves taking the product directly to a heater or air drying it to remove moisture, then pressing it into shape.

Semi-wet press involves putting the product through a drier then through a hot press transfer moulding process – this helps achieve a smoother surface.

Wet press enables the smoothest and most refined finish, comparable to plastic. The product is taken through a thermoforming process during which it is dried and smoothed in a mould.

Any protruding edges are trimmed and recycled back into the pulp, along with any other waste materials.

Best Applications

Protective Packaging

Moulded fibre is commonly used to protect heavy electronics, automotive parts, and other items requiring strong shock absorption. Its rustic profile makes it ideal for edge protectors and other heavy-duty packaging solutions.

Moulded Fibre Egg Trays and Egg Cartons

It is frequently utilized in the production of egg trays and cartons due to its excellent cushioning properties. They also maintain structural integrity in humid conditions, ensuring eggs are well-protected during transport and storage.

Medical Sector

Moulded fibre is also employed in the medical sector for packaging and protective applications, such as medical device casings and sterile packaging, where strength and impact resistance are crucial.

Customization Services

To better meet the diverse packaging requirements of different industries, we provide customized moulded pulp packaging solutions based on product dimensions, shape, cushioning requirements, structural design, material selection, surface finish, and branding needs. From packaging design and mold development to sample production and mass manufacturing, we offer complete OEM and ODM services. For more information or technical support, please feel free to contact us.

Packaging and Shipping

Packaging	20 units/carton (corrugated cardboard box + moisture-proof film sealing)
Transportation methods	Suitable for sea, air, rail, and truck transportation depending on delivery requirements.

Cooperative Brand

KBD serves clients across China, Southeast Asia, and major global markets. We are proud to support brand partners from diverse sectors-including consumer electronics, cosmetics, luxury goods, FMCG, and industrial products-such as Sony, Apple, Chanel, La Mer, GoPro, Dyson, Huawei, Xiaomi, Estée Lauder, and more.

Our Certificate

FAQ

Q: What are the main raw materials used in moulded pulp production?

A: The most common raw materials include recycled newspapers, corrugated cardboard, office paper waste, sugarcane bagasse, bamboo fiber, and wheat straw. The choice of material depends on the product's strength, appearance, and environmental requirements.

Q: What are the advantages of moulded pulp packaging?

A: Moulded pulp packaging offers excellent cushioning and shock absorption while being lightweight and biodegradable. It can be recycled after use and helps reduce plastic waste. In addition, it can be customized into various shapes to securely protect products during transportation.

Q: Is moulded pulp biodegradable?

A: Moulded pulp products are biodegradable under normal composting conditions. Since they are made primarily from natural fibers, they break down much faster than plastic packaging and leave minimal environmental impact after disposal.

We are one of the most experienced moulded pulp manufacturers and suppliers in China, specialized in providing high quality products and service. Please feel free to buy bulk customized moulded pulp from our factory. For quotation and free sample, contact us now.

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