Molded Pulp Inserts
molded pulp inserts is specifically designed for products requiring precise separation and cushioning protection, such as electronics, instruments, and high-end consumer goods. Utilizing eco-friendly fibers precision-molded through specialized dies, it creates internal insert structures that perfectly conform to product contours. This provides customized, ultimate protection while achieving 100% recyclability and resource circulation, making it an ideal sustainable packaging solution.
Product Specifications
| Material | Sugarcane pulp/bamboo pulp blended fiber |
| Thickness | 0.8mm - 1mm (designed based on load-bearing and cushioning requirements) |
| Density | 0.45 - 0.70 g/cm³ (adjustable to balance strength and cushioning) |
| Load Capacity | Insert structures can support products weighing over 15kg |
| Color | Natural fiber hues (light gray/light yellow), supports eco-friendly dyeing |
| Surface | Available with smooth calendering, fine texture, or logo embossing |
Our Advantage
Precision-fit, Ultimate Protection
Recyclable molded fiber insert packaging utilizes 3D scanning or CAD data for precise mold creation, achieving millimeter-level alignment between product and packaging. This securely holds components in place, preventing movement, impact, and scratches during transit-offering far superior protection than standard foam.
01
100% Recyclable Closed-Loop System
Primarily made from recycled fibers like waste newspapers, cardboard, sugarcane bagasse, bamboo pulp, and virgin wood pulp, the finished product can be fully recycled and reprocessed into pulp, forming an eco-friendly closed-loop system that drastically reduces waste.
02
One-Piece Molding for Efficient Assembly
Complex internal compartmentalization is molded as a single unit, eliminating the need for additional assembly. This significantly streamlines packaging processes on production lines and boosts manufacturing efficiency.
03
Elevated Brand Value and Experience
The natural fiber texture conveys a premium, eco-conscious impression. Custom embossed branding reinforces brand recognition. The orderly unboxing process enhances user experience.
04
Comprehensive Cost Optimization
Lightweight design reduces shipping costs. The integrated structure minimizes accessory requirements and storage space, delivering clear long-term cost advantages.
05
company profile
DongGuan K.B.D Pack Pulp Mould Products Co.,Ltd
In 2012, we moved our manufacturing base from Shenzhen to Huangjiang, where our factory spans a total area of 22,000 square meters. Our core product portfolio covers a full range of pulp molding technologies, including wet pressing, premium dry pressing, and standard dry pressing processes. We operate six major production systems, enabling us to manufacture paper-plastic products in a diverse array of color specifications: natural hue, white, gray, and A4 white, among others..
KBD MOULDED PULP
Our production facility is equipped with a comprehensive suite of advanced equipment, including semi-automatic and fully automatic production lines, circular cutting and assembly machines, a 3-kilometer fully automatic basket production line, and a 2,000-square-meter drying shed. We also boast a dedicated mold processing workshop with more than 16 CNC machining machines and a professional 3D prototyping machine. This integrated setup allows our factory to deliver a one-stop solution for the entire product lifecycle, from R&D and design, mold processing and fabrication, to the mass production of paper-plastic products.
Hot Tags: molded pulp inserts, China molded pulp inserts manufacturers, suppliers, factory, low volume molded pulp packaging, molded paper packaging, molded paper pulp, molded pulp containers, Moulded Fibre Packaging, sustainable pulp molded tray inserts
